Hexagon Smart Manufacturing · 0 reviews

Hexagon Smart Manufacturing

Transform manufacturing with intelligent, data-driven operations and real-time insights.

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About Hexagon Smart Manufacturing

Hexagon Smart Manufacturing is an integrated digital platform that transforms traditional manufacturing operations into intelligent, data-driven ecosystems. The solution combines IoT connectivity, advanced analytics, automation, and quality management capabilities to enable manufacturers to optimize production efficiency, improve product quality, and achieve sustainability goals. The platform integrates real-time data from shop floor equipment, production systems, and enterprise applications, providing actionable insights through AI-powered analytics and dashboards. Key capabilities include production planning and scheduling, quality control automation, predictive maintenance, inventory optimization, and supply chain visibility. AiDOOS enhances deployment through expert implementation services, ensures governance via managed compliance oversight, streamlines integrations with existing manufacturing systems, and optimizes scalability across multi-site operations. The platform supports manufacturers in reducing downtime, minimizing defects, accelerating time-to-market, and making informed decisions based on comprehensive operational visibility.

Challenges It Solves

Manual production processes and disconnected data systems limit visibility and decision-making speed
Quality issues and defects discovered late in production increase costs and customer dissatisfaction
Unplanned equipment downtime and reactive maintenance disrupt production schedules and profitability
Lack of real-time insights prevents manufacturers from optimizing resource utilization and throughput
Difficulty tracking sustainability metrics and compliance requirements across complex operations

Reduction in unplanned equipment downtime and maintenance costs

Improvement in first-pass quality and reduction in defect rates

Acceleration in production scheduling and time-to-market

Use Cases

Automotive Manufacturing

Enable real-time production tracking, quality assurance, and supply chain coordination across multi-tier supplier networks. Ensure compliance with OEM requirements and reduce warranty costs through proactive quality management.

72% Reduced defects and improved supplier quality scores

Discrete Electronics Manufacturing

Optimize complex assembly workflows, minimize material waste, and accelerate product changeovers. Leverage predictive analytics to forecast demand and adjust production capacity dynamically.

58% Increased production throughput and asset utilization

Process Industries (Chemical, Pharma)

Ensure strict regulatory compliance, track batch genealogy, and maintain consistent product quality. Monitor environmental impact and optimize resource consumption in real-time.

64% Enhanced compliance documentation and sustainability reporting

Maintenance Optimization

Transition from reactive to predictive maintenance by analyzing equipment sensor data and historical patterns. Schedule maintenance proactively to minimize production disruption.

51% Significant reduction in unplanned equipment failures

Pricing

Pricing available on request

Hexagon Smart Manufacturing pricing is customized based on your team size, integrations, and requirements. AiDOOS will get you a scoped proposal — for free.

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Key Features

Real-Time Production Visibility

Monitor shop floor operations with live dashboards and KPI tracking

Achieve 360-degree visibility into production performance and bottlenecks

Predictive Maintenance & IoT

Prevent equipment failures before they occur with AI-powered analytics

Reduce unplanned downtime by up to 50% and extend asset life

Quality Management System

Automate inspection, traceability, and compliance documentation

Decrease defects by 40-60% and accelerate root cause analysis

Advanced Analytics & BI

Transform raw data into actionable business intelligence

Enable data-driven decision-making and identify optimization opportunities

Production Planning & Scheduling

Optimize resource allocation and production sequences dynamically

Increase throughput and reduce schedule deviations by 35%

Supply Chain Integration

Connect suppliers, inventory, and logistics for end-to-end transparency

Improve on-time delivery and reduce inventory holding costs

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Enterprise Readiness

Role-Based Access Control (RBAC)

Data Encryption

API Authentication & Rate Limiting

Audit Trails & Activity Logging

Multi-Tenant Data Isolation

Integrations

7 total apps

Seamless integration with SAP systems for unified master data, procurement, and financial reconciliation

Connect production data with Oracle systems for inventory, planning, and order management

Native connectivity with PLC controllers, SCADA systems, and industrial IoT devices

Bi-directional integration with MES platforms for real-time shop floor data exchange

Export production metrics and KPIs to business intelligence tools for advanced visualization

Connect edge devices and sensors for real-time data ingestion and edge computing

Integrate with procurement and logistics platforms for end-to-end supply chain visibility

AiDOOS Managed Deployment

Deploy Hexagon Smart Manufacturing in

AiDOOS handles setup, CRM integration, SSO config, and user provisioning. Your team goes live — not your IT department.

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Deployments

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Adoption rate

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Post-deploy sat.

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Time to value

Prerequisites

Configuration Options

Virtual Delivery Center · A new delivery category

A Virtual Delivery Center for Hexagon Smart Manufacturing

Pre-vetted experts and AI agents in the loop, assembled as a delivery pod. Pay in Delivery Units — universal pricing across roles, seniority, and tech stacks. No hiring, no contracting, no procurement cycle.

Plans from $2,000 — Starter Pack, 10 Delivery Units, 90 days
Refundable on unused Delivery Units, anytime — no questions asked
Re-delivery guarantee on acceptance miss
Pre-flight delivery sizing — you see the plan before you commit

Get a delivery plan for Hexagon Smart Manufacturing What’s a Virtual Delivery Center?

How a Virtual Delivery Center delivers Hexagon Smart Manufacturing

Outcome-based delivery via AiDOOS’s VDC model. Why VDC vs traditional consulting? →

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

Discover

Requirements & assessment

Integrate

Setup & data migration

Validate

Testing & security audit

Rollout

Deployment & training

Optimize

Performance tuning

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Frequently Asked Questions

How quickly can Hexagon Smart Manufacturing be deployed?

Deployment timelines vary based on complexity and existing system landscape, typically 3-6 months for full implementation. AiDOOS accelerates deployment through pre-built integration templates, managed implementation services, and best practice guidance, reducing time-to-value.

Does the platform support on-premise, cloud, or hybrid deployments?

Yes, Hexagon Smart Manufacturing supports all three deployment models. Customers can choose cloud-based SaaS, on-premise installations, or hybrid architectures based on security and regulatory requirements. AiDOOS manages infrastructure optimization and ensures seamless governance across all deployment types.

What manufacturing industries does this platform serve?

The solution is designed for discrete manufacturing (automotive, electronics, machinery), process industries (chemical, pharma, food), and hybrid environments. AiDOOS ensures industry-specific configurations and compliance requirements are met through expert customization and governance oversight.

How does Hexagon handle data security and compliance?

The platform implements ISO 9001 standards, role-based access control, data encryption, audit trails, and multi-tenant isolation. It supports regulatory compliance for GDPR, HIPAA, and industry-specific standards. AiDOOS provides managed compliance services to ensure ongoing security posture and regulatory adherence.

Can the platform integrate with existing manufacturing systems?

Yes, Hexagon offers 500+ pre-built integrations and supports custom API development for legacy systems. AiDOOS streamlines integration governance, manages middleware configuration, and optimizes data flow across your entire technology stack.

What ROI can manufacturers expect from implementing this solution?

Typical results include 40-60% reduction in defects, 35-50% reduction in unplanned downtime, 20-35% improvement in throughput, and 25-40% reduction in maintenance costs. ROI timelines are typically 12-18 months. AiDOOS helps maximize these outcomes through optimization consulting and performance governance.