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Process Optimization

AVEVA Refining Solutions

Real-time optimization and advanced analytics for refinery operations and sustainability

ISO 27001
ISO 27001
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Category
Software
Ideal For
Refineries
Deployment
Hybrid
Integrations
None+ Apps
Security
Role-based access control, data encryption, audit trails, compliance monitoring
API Access
Yes - comprehensive REST APIs for system integration and data exchange

About AVEVA Refining Solutions

AVEVA Refining Solutions is an enterprise-grade software suite engineered to optimize refining operations across crude oil processing, product separation, and petrochemical production. The platform delivers real-time data monitoring, predictive process control, and advanced analytics to enhance operational efficiency, reduce downtime, and drive sustainability in energy-intensive refinery environments. Core capabilities include process visualization, quality management, energy optimization, and regulatory compliance tracking. By integrating AVEVA with AiDOOS, refineries gain enhanced deployment flexibility, accelerated governance implementation, seamless integration with existing industrial control systems, and scalable infrastructure that adapts to plant growth. The platform enables data-driven decision-making, minimizes product losses, improves yield rates, and supports carbon footprint reduction initiatives essential for modern energy production.

Challenges It Solves

  • Inconsistent process monitoring and lack of real-time visibility across refining units
  • Inefficient resource allocation and energy consumption in petroleum processing
  • Difficulty meeting sustainability targets and regulatory environmental compliance
  • Poor yield optimization and product quality variability
  • Legacy system fragmentation preventing integrated operational insights

Proven Results

28
Improvement in overall equipment effectiveness and uptime
22
Reduction in energy consumption and operational costs
18
Decrease in environmental emissions and regulatory violations

Key Features

Core capabilities at a glance

Real-Time Process Monitoring

Live visibility into all refining units and operations

Instant detection of anomalies and process deviations

Advanced Analytics Engine

Predictive insights for optimization and maintenance

Reduced unplanned downtime by 25-30% through predictive analytics

Quality Management System

Ensure consistent product specifications and compliance

Improved product quality consistency and reduced batch rejections

Energy Optimization Module

Minimize energy waste and reduce carbon footprint

15-20% reduction in energy consumption per barrel processed

Regulatory Compliance Tracking

Automated monitoring of environmental and safety regulations

100% audit-ready compliance documentation and reporting

Integrated Control Systems

Seamless connectivity with SCADA and DCS platforms

Unified operational view across all plant systems

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Real-World Use Cases

See how organizations drive results

Crude Distillation Unit Optimization
Optimize feed composition and separation efficiency in primary distillation units. Monitor temperature, pressure, and throughput in real-time to maximize yield and reduce energy consumption.
28
Increased crude processing capacity by 8-12%
Predictive Maintenance Planning
Use machine learning to predict equipment failures before they occur. Identify maintenance needs based on operational stress patterns and historical data.
25
Reduction in unplanned equipment shutdowns
Environmental Emissions Monitoring
Track and report air and water quality metrics in compliance with EPA and international environmental standards. Identify reduction opportunities for carbon and NOx emissions.
18
Achievement of sustainability and net-zero targets
Product Yield Optimization
Analyze conversion rates and product separation efficiency across processing units. Optimize operating parameters to increase high-value product yields.
22
Increased revenue per barrel processed
Supply Chain Integration
Connect refinery operations with crude procurement and product distribution. Optimize inventory and production schedules based on market demand and feedstock availability.
15
Improved supply chain coordination and flexibility

Integrations

Seamlessly connect with your tech ecosystem

S

Siemens SCADA/PLC Systems

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Direct integration with industrial control systems for real-time process data acquisition and command execution

H

Honeywell DCS Platforms

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Seamless connectivity to distributed control systems for unified operational management

S

SAP ERP

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Enterprise resource planning integration for financial reconciliation and production reporting

O

OSIsoft PI System

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Historical data analytics and trend analysis through industry-standard process historian

R

Rockwell Automation FactoryTalk

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Integration with manufacturing execution systems for production scheduling and tracking

E

Environmental Monitoring Systems

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Connection to emissions monitoring equipment for real-time environmental compliance tracking

M

Microsoft Power BI

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Advanced business intelligence dashboards and custom reporting capabilities

Implementation with AiDOOS

Outcome-based delivery with expert support

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

1
Discover
Requirements & assessment
2
Integrate
Setup & data migration
3
Validate
Testing & security audit
4
Rollout
Deployment & training
5
Optimize
Performance tuning

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Alternatives & Comparisons

Find the right fit for your needs

Capability AVEVA Refining Solutions Arena Solutions PLM Aspen Plus Biochemi… Openlayer
Customization Excellent Good Excellent Good
Ease of Use Good Good Good Excellent
Enterprise Features Excellent Excellent Excellent Good
Pricing Fair Fair Fair Excellent
Integration Ecosystem Excellent Excellent Good Good
Mobile Experience Good Good Poor Fair
AI & Analytics Excellent Good Good Excellent
Quick Setup Fair Good Fair Excellent

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Frequently Asked Questions

How does AVEVA Refining Solutions integrate with existing refinery control systems?
AVEVA provides native connectors for Siemens, Honeywell, Rockwell, and other major industrial platforms. Through AiDOOS, we ensure seamless integration architecture and manage system governance across your entire operational technology stack.
What analytics capabilities does the platform offer?
The platform includes predictive modeling, real-time anomaly detection, trend analysis, and machine learning-driven optimization recommendations. Advanced analytics help refineries improve yields, reduce energy costs, and prevent equipment failures.
Can AVEVA help us meet sustainability and environmental compliance targets?
Yes. The platform provides real-time emissions monitoring, carbon footprint tracking, and optimization recommendations aligned with EPA, IEC, and international environmental standards. It streamlines regulatory reporting and identifies opportunities for emissions reduction.
What deployment options are available?
AVEVA Refining Solutions supports on-premise, cloud, and hybrid deployments. AiDOOS facilitates flexible deployment governance, scalability, and optimization based on your infrastructure and operational requirements.
How quickly can we implement AVEVA at our refinery?
Implementation timelines vary based on system complexity and integration scope, typically ranging from 3-12 months. AiDOOS accelerates deployment through standardized governance frameworks and pre-built integration patterns.
What ROI can we expect from implementing this solution?
Typical returns include 8-12% increases in crude processing capacity, 15-20% energy savings, 25-30% reduction in unplanned downtime, and significant regulatory compliance cost avoidance. ROI is typically realized within 18-24 months.