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Standardizing Success with Plex: BIC's Digital Transformation Journey

Laying the Foundation for Seamless Integration

BIC's digital transformation journey with Plex Systems started with a focus on overcoming operational silos and integrating technology and people seamlessly. The goal was to standardize all production processes, facilitating both horizontal and vertical integration. By connecting machines and workers at a larger scale, BIC aimed to enhance operations in its Bizerte facility, with the potential to scale the success to other company facilities over time. According to Rogelio Demay, the Senior Manager Information Technology, EMEA at BIC, the core idea was to break operational silos and connect workers effectively through unified data sources. This worker-centric approach aimed to optimize manufacturing processes and improve operational efficiency.

Integration Through Simplification

One of BIC's key objectives was to replace local solutions with a standardized cloud-based system accessible from any location. By selecting Plex MES, BIC embarked on a company-wide smart manufacturing initiative to simplify and synchronize global manufacturing tools and processes. Transitioning from fragmented software to a fully integrated execution system with Rockwell Automation's Plex MES enabled BIC to resolve operational silos and leverage the power of advanced machinery. This simplification of the IT footprint provided full visibility over operations and allowed the sharing of reliable information, ensuring consistent and accurate data across the organization. The standardized approach not only drove most factory functions but also improved efficiencies by eliminating disparate systems.

Making Improvements on a Global Scale

The implementation of the BIC Plex MES solution covered end-to-end processes across multiple sites, enhancing visibility into shop-floor performance and OEE, resulting in increased inventory accuracy and improved production planning. With thousands of produced containers recorded daily, the MES Advance package facilitated a seamless transition and improved shop-floor processes. BIC achieved significant improvements in traceability from raw materials to finished products, showcasing their commitment to quality and efficiency. The shift from paper-based to digital systems with Plex MES facilitated swift issue resolution and continuous improvement, positioning BIC for further success in their digital transformation journey.


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Implementing a Quality Management System (QMS) for Improved Business Operations

The Principles of Quality Management

Quality management systems (QMS) play a crucial role in enhancing productivity, optimizing customer service, and minimizing waste within businesses. These systems encompass various processes and mechanisms that can be intricate, necessitating a clear understanding before integration. This comprehensive guide delves into the fundamental principles, advantages, and steps for effectively establishing and executing a quality management system in your organization. It elucidates the significance of QMS implementation in enhancing business functions and day-to-day operations.

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Enhancing Production Performance with Plex Production Monitoring

Real-Time Insights for Improved Production Performance

Plex Systems offers a cutting-edge solution with Plex Production Monitoring, powered by Kepware®. This platform promises to drive transparent, real-time production performance by providing seamless connectivity to machines. By utilizing this tool, manufacturers can gain immediate access to essential operational key performance indicators (KPIs) for better control over production. This real-time visibility allows for accurate monitoring and drives improved production efficiency while reducing downtime.

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Empowering Manufacturing with Plex MES/MOM System

Enhance Plant Floor Control

Plex MES/MOM system offers a robust solution to enhance plant floor control by automating tasks, preventing errors, and ensuring accurate communication between different areas of your manufacturing operations. With the paperless and easy-to-use operator Control Panel, manual data entry is minimized, reducing the risk of human errors and increasing overall productivity. The system provides real-time data that enables plant operators to make informed decisions, mitigate compliance risks, and implement direct, in-line quality control.

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Revolutionize Your Operations with Plex Systems

Connect Your Operations Seamlessly

Plex Systems offers a Smart Manufacturing Platform that serves as the connective tissue for your manufacturing operations. By linking people, systems, machines, and supply chains, Plex enables a seamless flow of information, optimizing collaboration and efficiency. Say goodbye to working in silos and welcome a unified approach to managing your operations.

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Exploring Different Types of Quality Management Systems Solutions by Plex Systems

Quality Control and Quality Assurance Techniques

Quality is paramount for the success of any business, and it is primarily managed through quality control and quality assurance methods. Quality control involves inspecting products and services to ensure they meet industry standards and customer requirements. On the other hand, quality assurance entails conducting quality checks during various stages of the production process to identify and rectify faults before delivering to customers. Businesses can incorporate different techniques like PDCA (Plan-Do-Check-Act) and Supply Chain Management (SCM) to enhance their quality management systems.

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