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Products-Plex Manufacturing Cloud

Maximizing Efficiency and Uptime with Plex Manufacturing Cloud Asset Performance Management

Optimizing Machine and Plant Health

Plex Manufacturing Cloud offers an Asset Performance Management (APM) solution that enables proactive monitoring of machine and plant health to ensure optimal uptime, throughput, and maintenance needs. By leveraging analytics and Industrial IoT technology, users can gain deeper insights into plant-floor equipment, enabling predictive maintenance. This proactive approach helps reduce production disruptions caused by surprise outages and machine failures.

Driving Predictive Maintenance

One of the key features of the Plex APM solution is the ability to drive predictive maintenance. By decreasing the time it takes to diagnose machine health events and improving historical data traceability, organizations can anticipate maintenance needs before they lead to critical failures. This ensures that maintenance activities are conducted in a timely manner, reducing downtime and operational disruptions.

Contextualizing IT/OT Data

With Plex APM, users can contextualize IT/OT data in a single view. This integration connects plant-floor data with MES data, providing a comprehensive overview of operational performance. By amalgamating data from disparate sources, organizations can make informed decisions based on a holistic view of their manufacturing operations.

Maximizing Uptime and Efficiency

The Plex APM solution aims to eliminate unplanned downtime and help organizations meet their production targets. By utilizing real-time data collection and built-in analytics, users can capture and analyze live data on machine health and performance. This allows them to compare machine states against desired benchmarks, receive early notifications of potential disruptions, and mitigate the impact of unforeseen events on production schedules.

Improving Machine Failure Identification

Moreover, Plex APM enhances the ability to identify and prevent machine health incidents by consolidating data silos into a single system. By managing all data in one integrated platform, organizations can create contextualized workflows and gain an in-depth understanding of machine performance. This proactive approach aligns with the principles of Smart Manufacturing, ensuring precise operational alignment.

Features and Capabilities

The Plex Asset Performance Management solution offers various features, including real-time visibility through sensor inputs, PLC events, and part numbers. It provides contextual traceability by consolidating disparate data sources for better decision-making. The solution also supports preventative data analysis and trend identification, allowing for accurate predictive maintenance. Built-in analytics enable users to set custom rules and receive notifications of potential machine failures, guiding corrective actions effectively.

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Empowering High Tech and Electronics Manufacturers with Plex Manufacturing Cloud

Meeting Industry Demands and Shifting Customer Needs

In the realm of high tech and electronics manufacturing, meeting customer demands for on-time product delivery is relentless. The industry requires a solution that provides industry-leading control and traceability to navigate the ever-changing landscape of innovation and efficiency. With the Plex Smart Manufacturing Platform, manufacturers can address the challenges of managing shorter product lifecycles, increasing complexity, and stricter regulatory requirements. Plex understands the unique needs of this industry and is committed to supporting manufacturers in producing world-class products while growing their businesses.

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Plex Manufacturing Cloud: A Leader in Quality Management System (QMS) Software

Introduction to Plex Manufacturing Cloud's QMS Solution

Plex Manufacturing Cloud, offered by Rockwell Automation, has been recognized as a Leader and Top Implementer in the ABI Research Competitive Ranking of Quality Management System (QMS) Software Suppliers report. This cloud-based Software as a Service (SaaS) QMS offering provides a comprehensive range of functionalities that cater to various tiers of manufacturing needs, from Core QMS to Total QMS.

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Empowering Smart Manufacturing with Plex MES Automation and Orchestration

Automate for Enhanced Performance

Plex Manufacturing Execution System (MES) Automation and Orchestration, previously known as Kors Engineering Mach2, offers a robust solution to connect your Plex MES to the plant edge, facilitating seamless information flow and process control. By leveraging this automation solution, manufacturers can enhance efficiency, reduce costs, and eliminate manual errors. The platform empowers users to transform machines into Plex users, enabling rapid decision-making through automated workflows based on machine data.

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Unraveling the Power of Industry 4.0 with Plex Manufacturing Cloud

Understanding Industry 4.0

Industry 4.0, often referred to as the fourth industrial revolution, signifies the integration of cyber-physical systems into manufacturing processes. This revolutionary concept involves the automation of systems and the utilization of data exchange technology within manufacturing industries. Technology trends such as the Internet of Things (IoT), Industrial Internet of Things (IIoT), smart manufacturing, connected manufacturing, smart factories, cloud computing, cognitive computing, artificial intelligence, and cyber-physical systems represent the backbone of Industry 4.0. These technologies aim to create a wireless and interconnected manufacturing environment where sensors and monitors help visualize and manage the entire production process.

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Plex Manufacturing Cloud: Revolutionizing Manufacturing Efficiency with BIC Case Study

Laying the Foundation for Seamless Integration

BIC, a renowned manufacturing giant specializing in stationery, lighters, and shavers, embarked on a journey towards digital transformation with the objective of enhancing operational efficiency. Partnering with Plex and Rockwell Automation, BIC signed a multi-site Manufacturing Execution System (MES) subscription agreement to streamline their manufacturing operations across various facilities. The initial focus was on the manufacturing plant in Bizerte, Tunisia, catering to the Europe, Middle East, and Africa regions. The primary challenge faced by BIC was the need for standardization across all production processes while ensuring seamless horizontal and vertical integration of machines and workers.

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