Unlocking Production Optimization and Energy Conservation with KBC Petro-SIM Digital Twin

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Unlocking Production Optimization and Energy Conservation with KBC Petro-SIM Digital Twin

Introduction to Digital Twin Technology in Refinery Operations

Digitalization has become a cornerstone in driving the future strategies of companies like Repsol. To address emerging challenges and enhance operational efficiencies, Repsol's Industrial Business has embarked on an ambitious digitalization program, with a key focus on developing a refinery digital twin. This digital twin plays a vital role in enabling Repsol to maximize production output while concurrently optimizing energy consumption.

Insights from the Repsol Refinery Digital Twin Project

Cristina Aguilar Garcia, an Optimization & Simulation Advisor at Repsol, delves into the objectives of the digital twin project during the webinar. The primary goal is to enhance the accuracy and extend the scope of the Refinery LP model utilized by the Programming and Planning departments at Repsol. This model aids in making critical decisions regarding crude feedstock procurement and optimal operation of refinery units.

Achievements, Technology, and Connectivity in the Digital Twin Initiative

Aguilar Garcia provides an overview of the significant milestones achieved within the scope of the digital twin project. She sheds light on the technology and architecture developed to support the initiative, in addition to detailing the communication infrastructure deployed to disseminate the project's results effectively.

Synergy of Existing and New Technologies for Enhanced Value

The webinar concludes by emphasizing the seamless integration of existing and cutting-edge technologies within the digital twin framework. Aguilar Garcia explains how enhancements to existing technologies are harmoniously synchronized with new innovations, resulting in tangible improvements in operational efficiency and overall value generation.

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Navigating the Energy Transition with KBC Petro-SIM by Yokogawa

Comprehensive Mapping, Modeling, and Monitoring for Emissions Reduction

KBC Petro-SIM by Yokogawa offers a comprehensive suite of trusted modeling tools that allow for a detailed understanding of emissions from assets down to the equipment level. By mapping the process and energy demand at a granular level, including heaters, boilers, and turbines, emissions can be quantified, prioritized, monitored, and eliminated through solutions like electrification, hydrogen firing, reduced flaring, and carbon capture. Dashboards provided by KBC synthesize and distribute information and targets for remote real-time analysis.

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Maximizing Economics of Renewable Diesel Production with KBC Petro-SIM Simulation Model

Renewable Diesel Production in Response to Carbon Emissions Reduction

In the quest to mitigate carbon emissions, governments worldwide, especially in the US and Europe, are implementing policies and offering financial incentives to promote the use of renewable fuels. This shift has led to a growing demand for renewable diesel produced through the hydrotreating of animal fats and vegetable oils. The emergence of renewable diesel as a viable alternative to fossil diesel is evident in the over 20 projects in various developmental stages in the US alone.

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Revolutionizing Energy Transition with KBC Petro-SIM by Yokogawa

Scope 3 Emissions Reduction - A Key Challenge

Tackling Scope 3 emissions is a critical challenge in today's energy transition landscape. Shifting towards energy sources that do not rely on the exothermic oxidation of fossil carbon necessitates a complete revamp of feedstocks, products, and value chains. The demand for alternative products like hydrogen, ammonia, sustainable aviation fuels, and renewable diesel is growing, and the technology behind them is well-established. However, a crucial question remains - where will the feedstocks come from to support this transformation?

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Empowering Autonomous Operations with KBC Petro-SIM by Yokogawa

Introduction to Autonomous Operations

In today's industrial landscape, asset owners and operators face the challenge of ensuring no safety incidents, minimizing unplanned outages, adhering rigorously to operating plans, responding effectively to changes and disturbances, fostering a motivated and informed workforce, and cultivating a culture of profitability. Industrial automation is instrumental in attaining these goals, but true operational excellence lies in achieving autonomous operations. Autonomous operations empower plants to operate, learn, adapt, and flourish in the ever-evolving business environment. This necessitates the agile synchronization of production with market demand, while also maintaining the flexibility to adjust operations swiftly to capitalize on market opportunities.

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Revolutionizing Operations with KBC Petro-SIM by Yokogawa

Driving Digital Transformation in Operations

KBC Petro-SIM by Yokogawa is a cutting-edge solution that revolutionizes operations in the energy sector. By leveraging the combined expertise of Yokogawa and KBC, this total solution provider sits at the intersection of asset operating model design, digital solutions, and new work processes. Through collaboration and co-innovation, KBC and Yokogawa bring a holistic set of solutions and capabilities to enable digital transformation.

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