Revolutionizing Tooling Solutions with HexTool® Composite Material

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Revolutionizing Tooling Solutions with HexTool® Composite Material

Introduction to HexTool® Composite Tooling Material

Hexcel's HexTool® composite tooling material brings together precision accuracy with unparalleled lightness. This innovative patented solution enables the precision typically associated with metals to be coupled with the exceptional lightweight properties of carbon fiber composites. HexTool® molds offer ease of repair and modification, revolutionizing the tooling industry. The material is a game-changer for creating lightweight, efficient large-scale tools that are cost-effective compared to traditional composite tools and metal molds, including those fabricated using Invar®.

Features and Benefits of HexTool® Composite Material

HexTool® boasts a variety of features and benefits that set it apart from conventional tooling materials. With a density of 1.55, the material offers a significant weight reduction compared to aluminum, Invar®, and other tooling options. Its process versatility allows for layup methods such as prepreg, infusion, and fabrication without the need for autoclave curing. HexTool® provides superior dimensional stability, easy repair capabilities, and design flexibility. Moreover, it ensures good dimension tolerances while maintaining a lower coefficient of thermal expansion (CTE) compared to traditional options.

Applications and Testimonials

Since its introduction, HexTool® has been embraced by leading tooling engineers who have noted its exceptional performance. The material maintains dimensional stability and close tolerances akin to metal tooling while guaranteeing vacuum integrity even in heavily machined areas. Its long tool life, user-friendly nature, and machinability of cured structures have made it the top choice for tooling in the aerospace industry. HexTool® M61 and M81 variants offer specific advantages for curing carbon fiber/epoxy parts at different temperatures, providing energy-efficient, cost-competitive, and dimensionally stable solutions.

Future of Tooling with HexTool®

HexTool® marks a pivotal shift in the tooling industry, eliminating the need for expensive master molds and offering cost-effective solutions for modern aircraft manufacturing. With HexTool®, the era of heavy, costly tooling materials is a thing of the past. The composite material's ability to hold vacuum integrity, withstand multiple cure cycles, and outperform traditional steel or aluminum tools in terms of weight and energy efficiency makes it a standout choice for aerospace and other industries. Hexcel's commitment to innovation and sustainable solutions ensures that HexTool® remains at the forefront of tooling technology.

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