Revolutionizing Aerospace Industry with Hexcel HexPly Additive Manufacturing

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Revolutionizing Aerospace Industry with Hexcel HexPly Additive Manufacturing

HexAM® Additive Manufacturing Solution

Hexcel's HexAM® additive manufacturing is a groundbreaking fusion of PEKK high-performance thermoplastic with cutting-edge additive manufacturing technology, resulting in a diverse range of fully functional, end-use parts and components. This innovative approach is reshaping the production of aircraft components by fulfilling crucial development and production contracts for 3D printed parts across various aircraft applications. By combining exceptional performance with substantial weight and cost savings, HexAM® brings immense value to customers.

Material and Process

The principal material utilized in HexAM® is a proprietary PEKK formulation, known for its robust mechanical properties, extreme temperature tolerance, high purity, gamma stability, and exceptional chemical resistance. The additive manufacturing process employs selective laser sintering, a tool-less method that generates uniform, near isotropic properties with outstanding build fidelity and limitless design possibilities. This state-of-the-art manufacturing process ensures the production of fully functional 3D-printed structural parts.

Applications and Aerospace Components

HexAM® additive manufacturing showcases the highest performance thermoplastic integrated with advanced additive manufacturing, resulting in industrial structures that excel in aviation, defense, and space applications. These structures have diverse applications, offering solutions for lightweight, durable, efficient, and cost-effective products. From low series to high series labor-intensive production parts to UAV sub-assemblies and aerostructures, HexPEKK structures enable significant weight reduction, component consolidation, and superior performance.

Engineering Services and Build Parameters

Hexcel provides top-notch engineering services to support the adoption of HexAM® additive manufacturing technology. These services encompass expanding capacity in new material and process technologies, design optimization, and sophisticated software modeling tools for efficient product development. The comprehensive mechanical testing and evaluation of products, along with the well-established Hexcel material database, facilitate rapid technology insertion. Hexcel's engineering expertise ensures the seamless integration of advanced AM structures into diverse product deliverables.

HexPEKK® 100 Engineering Properties

The HexPEKK® 100 material exhibits impressive engineering properties, including tensile strength, modulus, strain, flexural strength, melting temperature, glass transition temperature, service temperature range, resistivity, density, Poisson's ratio, and complies with flammability regulations. These superior properties make it an ideal choice for aerospace and other high-performance applications where durability, thermal stability, and mechanical strength are paramount.

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Maximizing Absorption of Electromagnetic Energy with Hexcel HexPly Salisbury Screen

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Enhancing Performance with Hexcel HexPly

Introduction to Hexcel HexPly

Hexcel HexPly is a cutting-edge line of prepreg materials developed by Hexcel, a leading advanced composites company. These prepregs are revolutionizing the aerospace, defense, and industrial sectors by providing unmatched performance, durability, and lightweight properties. HexPly products are engineered to enhance structural integrity, reduce weight, and improve overall efficiency in a wide range of applications.

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Hexcel HexPly: A Legacy of Innovation and Excellence

The Birth of Innovation

Hexcel HexPly has a rich history that traces its roots back to the post-war laboratory of Roger Steele in the suburban area of Northern California. Founded by a group of fraternity brothers with a shared passion for technology and ingenuity, Hexcel made its mark in the aerospace industry as a pioneer in delivering advanced composite solutions. The early leaders of Hexcel, including Roger Steele and Bud Hughes, brought together a unique blend of skills and determination that laid the foundation for the company's success.

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HexPly Multilayer Foam: Broadband RF Absorption Solution Overview

Overview of HexPly Multilayer Foam

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