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Enhancing Aerospace and Industrial Solutions with Hexcel HexPly Honeycomb

HexWeb® Honeycomb Overview

HexWeb® honeycomb is a revolutionary lightweight core material designed to provide exceptional stiffness and strength with minimal added weight. This advanced honeycomb solution is tailored for both aerospace and industrial markets, offering a wide range of mechanical and thermal properties. Available in various cell sizes and densities, HexWeb® honeycomb features a unique structure fabricated from different web materials such as fiberglass, aluminum, and aramid/para-aramid mechanical papers.

Structural Excellence and Versatility

Hexcel stands out in the aerospace industry by offering the broadest range of structural honeycomb products. With over 700 varieties and ongoing product development, Hexcel is dedicated to meeting diverse customer demands. HexWeb® honeycomb serves as an exceptional core material for sandwich structures in addition to applications like energy absorption, laminar flow control, sound attenuation, and dielectric properties. The honeycomb is produced through various manufacturing processes to deliver a range of products and cell configurations that cater to specific customer requirements including formability, strength, and stiffness.

Key HexWeb® Honeycomb Products

Hexcel's HexWeb® Honeycomb product line features a range of specialized offerings including HexWeb® HRP-C fiberglass core for aircraft nacelle applications, HexWeb® HDC heavy density fiberglass suitable for potting replacement in honeycomb sandwich panels, aluminum cores with corrosion treatment options, aramid/para-aramid cores with phenolic dip coating, and glass cores with various coatings. Additionally, Flexcore is designed for highly contoured applications, allowing for exceptional formability into compound curvatures with reduced anticlastic curvature.

HexWeb® Flex-Core® Innovation

HexWeb® Flex-Core® is a standout solution that enables superior formability into compound curvatures with reduced anticlastic curvature and improved cell angularity. Available in both Non-Metallic and Metallic materials, this technology is ideal for highly contoured sandwich panels used in leading edges, flaps, nacelles, fairings, and other complex shapes. Whether for radomes, ducts, or aerodynamic surfaces like wings and stabilizers, HexWeb® Flex-Core® ensures flexibility and reliability in extreme curvature applications.

Industrial Applications and Benefits

HexWeb® honeycomb extends its benefits beyond the aerospace sector into various industrial markets. Offering exceptional stiffness with minimal weight gain, this lightweight core material caters to structures requiring high performance with reduced mass. With options like regular hexagonal cells, over-expanded cells, Flexcore, and Double-Flex cells, HexWeb® honeycomb boasts versatility in density, cell size, and other essential properties while facilitating high-volume production. Hexcel's industrial honeycomb products find applications in boat hulls, train interiors, sports equipment, automotive chassis, body panels, and more, thanks to their exceptional properties and versatility.


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Hexcel HexPly: Comprehensive Guide to Prepregs and Composites

Understanding Carbon Fiber and Composites

Hexcel's HexPly product line offers a wide range of prepregs designed to meet specific application needs. One common question is how to choose the best prepreg for a particular application. Carbon fiber, the key component in HexPly prepregs, is a versatile material known for its high strength-to-weight ratio and durability, making it ideal for various industries, including aerospace, automotive, and sports equipment. Different carbon fiber types, such as Aerospace Grade and Commercial/Industrial Grade fibers, cater to specific requirements based on performance and cost considerations. The sizing of carbon fiber plays a crucial role in enhancing adhesion to resins and improving overall mechanical properties. Composites, combining carbon fiber with resins, offer lightweight solutions that are widely used in industries where weight savings and performance are critical.

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Revolutionizing Prepreg Preform Manufacturing with Hexcel HexPly

Introduction to Hexcel HexPly Prepreg Preforms

Hexcel's HexPly prepreg preforms for compression molding have ushered in a new era of high-volume manufacturing efficiency. Previously, prepreg preform manufacture was labor-intensive and time-consuming. However, Hexcel has revolutionized this process by implementing a fully automated manufacturing system that offers unparalleled design flexibility. This advancement allows for precise customization of ply weights, orientation, contours, and even the integration of additional materials such as adhesives.

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Hexcel HexPly: Ensuring Product Safety and Support

Safety Data Sheets for Legal Compliance

Hexcel is dedicated to providing comprehensive support and customer care to ensure the safe handling and usage of its products. In order to fulfill legal obligations and offer guidance on the secure use of its materials, Hexcel produces Safety Data Sheets (SDS). These SDS are available in multiple languages to cater to a global customer base. If you require a Safety Data Sheet, you can request one through the provided contact details based on your region.

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Hexcel HexPly: The Ultimate Solution for RF Interference Control with MAGRAM DD Series

Introduction to MAGRAM DD Series

The MAGRAM DD Series offered by Hexcel HexPly is a highly flexible and innovative solution for RF interference control. With excellent environmental properties and a UL94-V0 rating, this series operates in a wide temperature range from -60°F to 375°F (-50°C to 190°C). MAGRAM DD combines the superior energy absorption properties of high-performance magnetic materials with the desirable physical properties of silicone. This results in a thin, flexible resonant absorber that can be tuned to either narrow or broadband frequencies based on the filler selection.

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Hexcel HexPly: Revolutionizing RF Interference Control with Dielectric Absorber Foam

Introduction to Dielectric Absorber Foam

Hexcel's HexPly Dielectric Absorber Foam, provided through ARC Technologies, a Hexcel company, offers a range of cutting-edge solutions for the suppression of electromagnetic energy. These absorber foams are designed to be easily cut, wrapped, and applied, making them highly versatile and easy to use in a variety of applications.

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