Enhancing Safety and Reliability with BWX Technologies' Ultrasonic Testing

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Products-BWX Technologies' Nuclear Security

Enhancing Safety and Reliability with BWX Technologies' Ultrasonic Testing

Utilizing Ultrasonic Testing for Enhanced Inspections

Since 2004, BWXT has been at the forefront of utilizing Ultrasonic Testing (UT) for inspections on steam generators and preheater heat exchangers. This advanced inspection technique allows for more accurate depth sizing and better flaw discrimination, providing invaluable data for creating precise histories of each tube inspected. By anticipating the life expectancy of individual tubes and monitoring discontinuity growth rates such as pitting, fretting, and corrosion wall loss, BWX Technologies enables proactive maintenance and safety measures.

Evaluating Data for Predictive Maintenance

The insights gained from UT inspections not only aid in identifying potential issues but also enable system engineers to foresee aggressive pitting, fretting, and corrosion at early stages. Additionally, the data can be used to validate Eddy Current Inspection findings and confirm through-wall percentages as per industry codes. By leveraging comprehensive data analysis and advanced techniques, BWX Technologies ensures the accurate assessment and characterization of tube conditions for optimal maintenance planning and risk mitigation.

State-of-the-Art Inspection Process

During Ultrasonic Tube Inspection, specialized probes are inserted into individual heat exchanger tubes at designated positions and rotated 360 degrees to capture a complete overview of the tube's wall conditions. All operations are executed remotely by highly skilled operators, ensuring precision and reliability in data collection. The acquired data is then meticulously analyzed by dedicated Analysis Technicians, who compile and interpret the results before sharing them with system engineers for informed decision-making regarding maintenance and operations.

Enhancing Safety and Environmental Protection

The efficacy of Ultrasonic Testing lies in its ability to detect minute indications that might go unnoticed by other inspection methods. By leveraging this cutting-edge technology, BWX Technologies plays a crucial role in preventing the release of contaminants and radioactivity into the environment. Furthermore, the meticulous inspections facilitated by UT help ensure that critical components operate within safe parameters, thereby enhancing overall safety, reliability, and environmental protection.

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Engineering Services Overview

BWXT Technologies, Inc. has been at the forefront of engineering critical components for commercial nuclear power plants for over five decades. While renowned for their Replacement Steam Generator designs, BWXT's engineering prowess extends to a range of ASME Sec. III and Sec. VIII components, encompassing safety-related Heat Exchangers, feedwater heaters, pressurizers, and Reactor Vessels.

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Products-BWX Technologies' Nuclear Security