Optimizing Reliability and Maintenance Programs with AspenTech Pharma Suite

KB at your finger tips

This is one stop global knowledge base where you can learn about all the products, solutions and support features.

Products-AspenTech Pharma Suite

Optimizing Reliability and Maintenance Programs with AspenTech Pharma Suite

Empower Your Reliability and Maintenance Teams

AspenTech Pharma Suite offers a solution that optimizes maintenance programs for improved production and reduced overall costs by predicting and minimizing the impact of equipment downtime. This allows organizations to reduce maintenance costs by 20-30% per year and increase throughput by 1-5%. By leveraging the power of AI-driven prescriptive maintenance, businesses can enhance the precision of failure detection, extend the lead time for anticipating asset downtime events, and ultimately reduce maintenance expenses. Industrial companies worldwide are successfully implementing this scalable, user-friendly solution to drive best-in-class reliability.

Impact Key Business Processes to Drive Best-in-Class Reliability

The AspenTech Pharma Suite focuses on key processes like risk assessment, management, and optimization, asset failure mode mitigation, asset performance, and risk mitigation, as well as operational decision support. These modules evaluate plants at a system-wide level to optimize availability, uptime, efficiency, and capital. By modeling the risk to functional processes, analyzing the impact of equipment failures, and assessing spare parts holding and maintenance routines, organizations can make informed decisions to enhance reliability and minimize downtime.

Asset Failure Mode Mitigation

Through continuous 24/7 monitoring of key equipment and action-based prescriptive outcomes, the AspenTech Pharma Suite enables organizations to mitigate asset failures effectively. By leveraging data-driven predictive maintenance technology, businesses can gain early and accurate warnings of equipment failures, empowering proactive decision-making and reducing maintenance costs while enabling production gains.

Asset Performance & Risk Mitigation

Strategic insight into operational and maintenance actions is crucial for balancing cost with risk and establishing the optimal maintenance approach. The AspenTech Pharma Suite provides organizations with the tools to monitor asset health in real-time, predict and prevent equipment failures, and optimize maintenance strategies to maximize performance while minimizing risks.

Operational Decision Support

By utilizing outcome-based decision modeling and weighing risk and reward during operations, the AspenTech Pharma Suite optimizes energy and emissions management, production, and maintenance costs. With hundreds of system performance simulations, organizations can make data-driven decisions that drive operational excellence, increase asset reliability, and improve overall efficiency.

Stay Ahead in Today’s Competitive Market!
Unlock your company’s full potential with a Virtual Delivery Center (VDC). Gain specialized expertise, drive seamless operations, and scale effortlessly for long-term success.

Book A Meeting To Setup A VDC

Optimizing Heat Exchangers with Aspen Exchanger Design & Rating

Comprehensive Heat Exchanger Design Solutions

Aspen Exchanger Design & Rating (EDR)™ offers a cutting-edge solution to optimize both CAPEX and OPEX by integrating heat exchangers into the larger process model with rigorous HX models and seamless data flow. This software provides a comprehensive set of rigorous HX models, allowing for accurate design and rating of heat exchangers across different disciplines. By utilizing Aspen EDR, companies can achieve the most optimal designs that balance performance and economics effectively.

Read article

Transforming Industries Towards Sustainability with AspenTech Pharma Suite

The Importance of Decarbonization

Asset-intensive industries are significant contributors to global resources, economic growth, and employment opportunities. However, these industries are also responsible for a substantial portion of the world's greenhouse gas emissions. To address this issue and meet the ambitious emissions reduction targets set by the Paris Agreement, industrial processes must undergo decarbonization. According to a McKinsey study, industrial activity alone contributes to 28% of total global GHG emissions, highlighting the urgent need for sustainable solutions.

Read article

Transform Manufacturing Operations with Aspen Production Execution Manager

Streamlined Implementation and Industrial Standards Compliance

AspenTech Pharma Suite offers the Aspen Production Execution Manager™, a solution designed to accelerate time-to-market by executing work orders faster, accurately, and consistently. This tool digitalizes paper-based manufacturing processes through procedural automation and electronic batch records, aligning with industrial standards such as ISA-95, ISA-88, and BPMN. By integrating with ERP systems, this platform ensures vertical integration between ERP and the shop floor, streamlining implementation with a standardized library of configurable templates to fit existing process requirements.

Read article

Unlocking Operational Excellence with Aspen GDOT™

Optimize Margins and Sustainability Objectives

AspenTech's Pharma Suite offers Aspen GDOT™, a dynamic real-time optimization solution that integrates planning, scheduling, and advanced process control in a closed loop system. This advanced technology has been instrumental in helping industries improve their margins and achieve sustainability objectives. By adopting Aspen GDOT™, leading refining and olefins companies have successfully improved energy efficiency and optimized entire hydrogen, fuel-gas, and steam networks, resulting in reduced CO2 emissions. The powerful combination of planning, scheduling, and advanced process control provided by Aspen GDOT™ enables companies to make data-driven decisions that enhance operational efficiency.

Read article

Reimagining Pharma Manufacturing: The Role of Digital Transformation

Exploring Digital Transformation in Pharma Manufacturing

In the realm of pharmaceutical manufacturing, digital transformation has become a crucial aspect of operations. A research study conducted by Axendia delves into the current landscape of digital transformation in the pharma manufacturing sector. The primary aim of this project was to gain insights into the driving forces behind digital transformation initiatives that support advanced manufacturing practices.

Read article

Welcome to Knowledge Base!

KB at your finger tips

Products-AspenTech Pharma Suite