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Manufacturing Intelligence

Hexagon Manufacturing Intelligence

Precision metrology and intelligent manufacturing solutions for world-class quality and efficiency.

ISO 27001
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Category
Software
Ideal For
Aerospace Manufacturers
Deployment
Hybrid
Integrations
None+ Apps
Security
Role-based access control, data encryption, audit trails, compliance frameworks
API Access
Yes

About Hexagon Manufacturing Intelligence

Hexagon Manufacturing Intelligence is a comprehensive digital ecosystem designed to empower manufacturers with advanced metrology, quality inspection, and automation capabilities. The platform integrates cutting-edge measurement technologies, dimensional analysis, and real-time data analytics to help organizations achieve precision manufacturing standards across aerospace, automotive, energy, and electronics sectors. Core capabilities include automated inspection systems, 3D coordinate measurement, statistical process control, and connected factory insights. Through AiDOOS marketplace deployment, manufacturers gain scalable access to these enterprise-grade solutions with optimized governance, seamless integrations with existing manufacturing systems (ERP, MES, CAD platforms), and AI-driven analytics that enhance decision-making. The platform enables digital transformation by providing visibility into production quality metrics, reducing scrap and rework, and driving continuous improvement across manufacturing operations.

Challenges It Solves

  • Inconsistent quality and precision across production runs leading to higher scrap rates
  • Manual inspection processes creating bottlenecks and increasing labor costs
  • Lack of real-time visibility into manufacturing metrics hampering rapid decision-making
  • Difficulty achieving regulatory compliance and traceability requirements
  • Inability to identify root causes of defects for continuous improvement

Proven Results

64
Reduction in defect rates through automated inspection
48
Improvement in production efficiency via real-time analytics
35
Decrease in compliance and quality assurance labor costs

Key Features

Core capabilities at a glance

Advanced Metrology & Measurement

Precision dimensional analysis and coordinate measurement

Achieve tolerance accuracy within microns across complex geometries

Automated Inspection Systems

AI-powered defect detection and classification

100% part inspection with 40% faster cycle times

Real-Time Quality Analytics

Dashboard insights into manufacturing performance metrics

Detect quality trends and predict issues before production failure

Statistical Process Control

SPC monitoring and process capability analysis

Maintain Six Sigma quality standards consistently

Connected Factory Integration

Seamless data flow with ERP, MES, and production systems

Enable closed-loop quality management across supply chain

Traceability & Compliance

Complete audit trails and regulatory documentation

Meet aerospace AS9100 and automotive IATF 16949 standards

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Real-World Use Cases

See how organizations drive results

Aerospace Component Manufacturing
Critical tolerance validation for aircraft engine parts and structural components. Automated inspection ensures compliance with AS9100 standards and reduces risk of non-conforming parts reaching assembly.
78
Zero critical defects shipped to production
Automotive Supplier Quality
High-volume precision parts inspection for automotive OEMs. Real-time SPC enables suppliers to maintain IATF 16949 compliance and reduce customer returns.
55
30% reduction in warranty claims
Electronics Manufacturing
Micro-component dimensional verification and defect detection on circuit boards and semiconductor packages. Automated vision systems ensure quality at scale.
82
98%+ first-pass yield improvement
Energy Sector Production
Turbine blade and pressure vessel inspection with advanced metrology. Ensures operational safety and compliance with ASME standards.
67
99.2% structural integrity validation

Integrations

Seamlessly connect with your tech ecosystem

S

SAP ERP

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Direct integration for quality data, inventory management, and non-conformance reporting within enterprise resource planning

S

Siemens Teamcenter

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CAD data synchronization and product lifecycle management to maintain design intent during manufacturing

M

MES Platforms

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Real-time production metrics, work order tracking, and quality alerts integrated into manufacturing execution systems

A

Autodesk Fusion 360

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CAD model import and comparison for deviation detection and tolerance verification

P

Power BI & Tableau

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Advanced analytics and business intelligence dashboards for quality KPI visualization

I

Industrial IoT Platforms

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Connected sensor data ingestion from production equipment for predictive quality analytics

O

Oracle Manufacturing Cloud

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Supply chain visibility and quality traceability integration

Implementation with AiDOOS

Outcome-based delivery with expert support

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

1
Discover
Requirements & assessment
2
Integrate
Setup & data migration
3
Validate
Testing & security audit
4
Rollout
Deployment & training
5
Optimize
Performance tuning

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Alternatives & Comparisons

Find the right fit for your needs

Capability Hexagon Manufacturing Intelligence QbDVision Plex Systems Plex Manufacturing …
Customization Excellent Excellent Excellent Excellent
Ease of Use Good Good Good Good
Enterprise Features Excellent Excellent Excellent Excellent
Pricing Fair Fair Good Fair
Integration Ecosystem Excellent Good Excellent Excellent
Mobile Experience Good Fair Good Good
AI & Analytics Excellent Good Excellent Good
Quick Setup Fair Good Good Good

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Frequently Asked Questions

What manufacturing industries does Hexagon Manufacturing Intelligence serve?
Hexagon serves aerospace, automotive, energy, electronics, and heavy manufacturing sectors. The platform is purpose-built for industries requiring precision, compliance (AS9100, IATF 16949), and traceability. AiDOOS marketplace enables rapid deployment across diverse manufacturing verticals.
How does the platform integrate with existing ERP and MES systems?
Hexagon provides native connectors and APIs for SAP, Oracle, Siemens, and industry-standard MES platforms. Through AiDOOS governance, integration is streamlined with pre-built workflows, reducing deployment time and ensuring data consistency across systems.
What is the typical ROI timeline for implementing Hexagon solutions?
Most manufacturers see measurable ROI within 6-12 months through reduced scrap, improved yield, and labor efficiency. Aerospace and automotive suppliers often achieve payback within the first year through compliance avoidance costs and quality improvements.
Does Hexagon support mobile access for shop floor teams?
Yes, Hexagon provides mobile dashboards and alerts for quality metrics, non-conformance reports, and SPC trends. AiDOOS deployment enables secure mobile access with offline capabilities for factory floor environments.
How does the automated inspection system handle custom part geometries?
Advanced AI-powered vision and metrology systems adapt to diverse part designs through CAD model integration and machine learning. The platform supports custom inspection routines without extensive reprogramming, reducing setup time for new products.
What compliance certifications does the platform support?
Hexagon is compliant with AS9100 (aerospace), IATF 16949 (automotive), ISO 9001, and ASME standards. Built-in compliance workflows and audit trails enable manufacturers to meet regulatory requirements effortlessly through AiDOOS governance frameworks.