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Vehicle Electrification

AVL eSuite

Integrated simulation and optimization platform for electrified powertrain development

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Category
Software
Ideal For
Automotive OEMs
Deployment
On-premise / Hybrid
Integrations
None+ Apps
Security
Enterprise-grade data protection, role-based access control
API Access
Yes - for integration with CAE and simulation tools

About AVL eSuite

AVL eSuite is a comprehensive, integrated software solution engineered for the development of electric vehicles, hybrid vehicles, and advanced powertrain systems. The platform delivers simulation, testing, and optimization capabilities that enable automotive manufacturers to efficiently develop electrified powertrains while ensuring performance, energy efficiency, and regulatory compliance. AVL eSuite streamlines the complex vehicle electrification workflow by combining multi-domain simulation, hardware-in-the-loop testing, and advanced analytics in a unified environment. When deployed through AiDOOS, the solution enhances governance through centralized access management, optimizes resource allocation across distributed teams, and improves scalability for global automotive enterprises. The platform supports rapid iteration cycles, reduces development time-to-market, and facilitates seamless collaboration between engineering departments, suppliers, and manufacturing partners across multiple locations.

Challenges It Solves

  • Complex electrification development requires integrated simulation across multiple disciplines
  • High costs and extended timelines for vehicle powertrain validation and optimization
  • Need for real-time testing and performance verification across heterogeneous hardware platforms
  • Regulatory compliance and safety certification demands for EV and hybrid systems
  • Disconnected tools and data silos limiting cross-functional collaboration

Proven Results

64
Faster powertrain development cycles and reduced time-to-market
48
Improved energy efficiency and battery system optimization
35
Enhanced regulatory compliance and safety certification achievement

Key Features

Core capabilities at a glance

Multi-Domain Simulation Engine

Integrated simulation for thermal, electrical, and mechanical systems

Comprehensive powertrain behavior prediction and validation

Hardware-in-the-Loop (HIL) Testing

Real-time testing of control systems and embedded software

Accelerated validation of vehicle electronics and power management

Battery and Energy Management Optimization

Advanced modeling for battery performance and thermal management

Maximized range, efficiency, and battery lifespan

Model-Based Systems Engineering

Systematic approach to complex powertrain architecture design

Reduced design iterations and improved system reliability

Integrated Testing & Validation

End-to-end validation from simulation through production testing

Comprehensive compliance with automotive safety standards

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Real-World Use Cases

See how organizations drive results

EV Powertrain Development
Automotive OEMs use AVL eSuite to design, simulate, and validate complete electric powertrain architectures from battery management to motor control systems.
70
Reduced EV development cycle by 6-12 months
Hybrid Vehicle Optimization
Manufacturers optimize hybrid powertrain performance and efficiency by modeling complex energy flows between combustion engines, electric motors, and battery systems.
55
Improved fuel economy and emissions reduction
Thermal Management System Design
Engineers develop and validate cooling and heating strategies for battery packs and power electronics to ensure optimal performance across operating conditions.
62
Enhanced battery thermal stability and vehicle safety
Software Validation and Testing
Control software and embedded systems are validated using real-time simulation before deployment to physical test vehicles or production hardware.
58
Fewer software defects in production vehicles

Integrations

Seamlessly connect with your tech ecosystem

M

MATLAB/Simulink

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Seamless integration with Simulink models for enhanced simulation capabilities and model reuse

C

CAD Platforms (CATIA, NX, Creo)

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Direct geometry import from CAD systems for thermal and structural analysis

A

ANSYS

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Integration with ANSYS CFD and FEA tools for advanced thermal and mechanical simulation

A

ADAS Development Platforms

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Integration support for advanced driver assistance system validation and testing

V

Vehicle Diagnostic Databases

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Connection to OBD and diagnostic systems for real-world validation data

D

Data Management Systems

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Integration with PLM and PDM systems for version control and collaboration

Implementation with AiDOOS

Outcome-based delivery with expert support

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

1
Discover
Requirements & assessment
2
Integrate
Setup & data migration
3
Validate
Testing & security audit
4
Rollout
Deployment & training
5
Optimize
Performance tuning

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Alternatives & Comparisons

Find the right fit for your needs

Capability AVL eSuite Mahle Thermal Manag… Nuvation Energy BMS Elithion Lithiumate…
Customization Excellent Excellent Excellent Excellent
Ease of Use Good Good Good Good
Enterprise Features Excellent Excellent Excellent Excellent
Pricing Fair Fair Fair Fair
Integration Ecosystem Excellent Excellent Good Good
Mobile Experience Fair Fair Fair Fair
AI & Analytics Good Good Excellent Excellent
Quick Setup Fair Good Good Good

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Frequently Asked Questions

What types of powertrains can be simulated with AVL eSuite?
AVL eSuite supports battery electric vehicles (BEVs), plug-in hybrids (PHEVs), conventional hybrids (HEVs), and fuel cell vehicles. The platform handles complete powertrain modeling from energy source through final drive.
How does AVL eSuite integrate with existing CAD and simulation tools?
The platform provides native integrations with MATLAB/Simulink, ANSYS, and major CAD systems (CATIA, NX, Creo). Through AiDOOS, we manage these integrations and ensure seamless data flow across your technology stack.
Can AVL eSuite support distributed development teams?
Yes. AVL eSuite supports collaborative workflows with centralized project management, version control, and real-time data access. AiDOOS deployment enhances this with secure cloud access and governance controls for global teams.
What validation standards does AVL eSuite help meet?
The platform supports validation for ISO 26262 (functional safety), ISO 13849 (control system safety), SOTIF requirements, and various regulatory emissions and efficiency standards across regions.
How does hardware-in-the-loop testing work in AVL eSuite?
HIL testing replaces physical vehicle components with real-time simulation of powertrain behavior, allowing your actual control software to be validated before vehicle testing. This significantly reduces development risk and costs.
What support does AiDOOS provide for AVL eSuite deployment?
AiDOOS manages licensing, infrastructure, user access governance, integration orchestration, and optimization of AVL eSuite deployments, enabling your teams to focus on innovation rather than IT operations.