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Process Simulation

AVEVA Process Engineering Suite

Integrated process simulation and design optimization for complex industrial operations

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Category
Software
Ideal For
Process Engineers
Deployment
On-premise / Cloud / Hybrid
Integrations
None+ Apps
Security
Role-based access control, data encryption, audit trails, user authentication
API Access
Yes - enables integration with enterprise systems and third-party applications

About AVEVA Process Engineering Suite

AVEVA Process Engineering Suite is a comprehensive software platform designed to streamline process design, simulation, and engineering workflows across capital-intensive industries. The suite enables process engineers to model, analyze, and optimize complex industrial processes with precision, supporting decision-making in oil and gas, chemicals, pharmaceuticals, and power generation sectors. Core capabilities include advanced thermodynamic modeling, process flow simulations, equipment sizing, cost estimation, and safety analysis. The platform accelerates design cycles by enabling rapid scenario evaluation and what-if analysis. When deployed through AiDOOS, the suite benefits from enhanced governance, scalable cloud infrastructure, integrated project management, and streamlined team collaboration across distributed engineering teams. AiDOOS facilitates seamless integration with CAD tools, ERP systems, and data repositories, while providing optimized performance management and resource allocation for large-scale process engineering initiatives.

Challenges It Solves

  • Complex process modeling requires significant time and expertise, delaying project timelines
  • Inconsistent design methodologies across teams lead to safety and efficiency risks
  • Limited visibility into process performance impacts operational decision-making
  • Integration silos between simulation tools and enterprise systems reduce data accuracy
  • Manual design iterations increase costs and extend engineering schedules

Proven Results

45
Reduction in process design cycle time
38
Decrease in design iterations and rework
52
Improvement in process efficiency predictions

Key Features

Core capabilities at a glance

Advanced Process Simulation Engine

Physics-based modeling for accurate predictions

Reduces design errors and accelerates validation cycles

Thermodynamic Property Libraries

Comprehensive component and reaction databases

Ensures accurate calculations across diverse chemical systems

Equipment Sizing and Rating Tools

Automated dimensioning and capacity calculations

Streamlines equipment selection and cost estimation

Safety and Environmental Analysis

Built-in hazard assessment and compliance checking

Identifies risks early in design phase

Cost Estimation Framework

Integrated capital and operating cost modeling

Enables economic optimization of process designs

Scenario and Sensitivity Analysis

What-if modeling for optimization exploration

Improves decision quality through data-driven insights

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Real-World Use Cases

See how organizations drive results

Chemical Plant Design Optimization
Engineers use the suite to simulate and optimize chemical processes, evaluating reaction conditions, separation methods, and energy efficiency to minimize production costs while maintaining safety and quality standards.
42
Capital cost reduction through optimized design
Oil and Gas Processing Facilities
Process teams model crude oil refining, gas processing, and liquefaction operations to optimize throughput, energy consumption, and environmental compliance across complex multi-unit systems.
35
Enhanced processing efficiency and safety margins
Pharmaceutical Manufacturing Process Development
Development teams simulate batch and continuous pharmaceutical processes to validate formulations, scale-up procedures, and ensure regulatory compliance before pilot plant validation.
48
Faster time-to-market for new drug processes
Power Generation and Utilities
Engineers optimize steam generation, cooling systems, and efficiency parameters in thermal and combined-cycle power plants to maximize output and minimize operational costs.
31
Improved plant efficiency and reduced operating costs
Engineering Consultancy Project Delivery
Consultancies leverage the suite to accelerate feasibility studies, detailed design work, and client proposal development across multiple process engineering projects.
55
Increased project capacity and consultant productivity

Integrations

Seamlessly connect with your tech ecosystem

A

AVEVA P&ID and Design Tools

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Seamless integration with piping and instrumentation diagram tools for synchronized process design and documentation

S

SAP ERP

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Integration with enterprise resource planning for cost data, material specifications, and project management synchronization

A

AutoCAD / CAD Tools

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Export and import capabilities for 3D plant design and layout coordination

M

Microsoft Excel / Data Analytics Platforms

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Data export and integration for advanced analytics and reporting workflows

A

Aspen Plus

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Interoperability with competing simulation tools for model comparison and validation

D

DCS and SCADA Systems

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Integration with distributed control systems for model validation against operating plant data

H

HAZOP and Safety Software

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Linkage with hazard analysis tools for comprehensive process safety management

P

Project Management Systems

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Integration with PMO tools for schedule and resource tracking

Implementation with AiDOOS

Outcome-based delivery with expert support

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

1
Discover
Requirements & assessment
2
Integrate
Setup & data migration
3
Validate
Testing & security audit
4
Rollout
Deployment & training
5
Optimize
Performance tuning

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Alternatives & Comparisons

Find the right fit for your needs

Capability AVEVA Process Engineering Suite Honeywell Forge for…
Customization Excellent Excellent
Ease of Use Good Good
Enterprise Features Excellent Excellent
Pricing Fair Fair
Integration Ecosystem Excellent Excellent
Mobile Experience Fair Good
AI & Analytics Good Excellent
Quick Setup Fair Good

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Frequently Asked Questions

What types of chemical reactions and thermodynamic systems can AVEVA Process Engineering Suite simulate?
The suite supports a comprehensive range including distillation, absorption, chemical reactions, multiphase systems, and complex separations. The extensive property libraries cover organic, inorganic, and specialized chemical systems commonly encountered in industrial processes.
How does AVEVA Process Engineering Suite handle equipment sizing and specification?
The platform includes integrated equipment models and sizing calculations for reactors, separators, heat exchangers, and other standard process equipment. Results can be exported for detailed mechanical design or procurement workflows.
Can the simulation models be scaled from lab-scale to production-scale operations?
Yes, the suite provides scale-up tools and rigorous simulation capabilities to translate laboratory data to commercial scale, critical for pharmaceutical and specialty chemical development. AiDOOS enhances this with centralized model management and version control across scale-up phases.
How does AVEVA integrate with existing CAD and engineering software systems?
The suite offers multiple integration pathways including direct connectors, API access, and data interchange formats. AiDOOS orchestrates these integrations, ensuring seamless data flow between AVEVA and your CAD, ERP, and project management systems.
What level of technical training is required to use AVEVA Process Engineering Suite effectively?
Users should have a foundation in process engineering principles. The platform offers guided workflows and templates for standard processes, but complex custom simulations benefit from experienced process engineering expertise. AiDOOS can facilitate training delivery and best practice sharing across teams.
Can multiple engineers collaborate on the same process model simultaneously?
The suite supports collaborative workflows through project management integration. AiDOOS enhances this with centralized version control, change tracking, and multi-user project access management for distributed engineering teams.