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Composite Materials

ANSYS Composite PrepPost

Advanced composite material modeling and simulation for engineering excellence

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Category
Software
Ideal For
Aerospace Companies
Deployment
On-premise / Cloud
Integrations
None+ Apps
Security
Role-based access control, data encryption, audit logging
API Access
Yes - CAD and FEA integration APIs

About ANSYS Composite PrepPost

ANSYS Composite PrepPost (ACP) is a specialized finite element analysis tool purpose-built for composite material design, preprocessing, and simulation. It enables engineers to model complex fiber-reinforced composite structures with precise orientation definition, material property mapping, and failure analysis. ACP streamlines the workflow from initial design conception through detailed analysis by automating laminate stacking sequence definition, ply material assignment, and structural performance prediction. The tool integrates seamlessly with ANSYS Mechanical for comprehensive FEA, supporting industries including aerospace, automotive, marine, and renewable energy. ACP reduces design cycles by automating repetitive composite modeling tasks while improving accuracy of strength predictions. Through AiDOOS marketplace deployment, organizations gain flexible access to ACP with optimized resource scaling, reduced IT infrastructure costs, and streamlined governance across distributed engineering teams. The platform enables rapid iteration on composite designs, supports collaborative engineering workflows, and delivers actionable insights for material optimization and cost reduction.

Challenges It Solves

  • Complex composite ply definition and material orientation management in traditional CAD systems
  • Inaccurate composite strength predictions leading to over-design and weight penalties
  • Manual laminate modeling processes creating lengthy design iteration cycles
  • Integration challenges between design, simulation, and analysis tools
  • Difficulty managing composite material property databases across teams

Proven Results

64
Reduction in composite design cycle time
48
Improvement in structural analysis accuracy
35
Decrease in material usage and weight

Key Features

Core capabilities at a glance

Automated Ply Definition and Stacking Sequence

Intelligent laminate modeling with orientation optimization

Reduces manual modeling time by 60%, improves design consistency

Progressive Failure Analysis

Comprehensive composite material strength prediction

Enables confident design margins, prevents costly field failures

Material Property Management

Centralized composite material database with version control

Ensures design accuracy, streamlines material specification workflow

Multi-Scale Analysis Capability

Fiber-level to structural-level simulation

Enables detailed failure mechanism understanding and optimization

CAD Integration and Import

Seamless geometry transfer from design environment

Eliminates model recreation, maintains design intent accuracy

ANSYS Mechanical Integration

Direct coupling with FEA solver for end-to-end simulation

Accelerates analysis workflow, enables parametric design studies

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Real-World Use Cases

See how organizations drive results

Aerospace Wing Structure Design
Engineers design and optimize composite wing panels for aircraft by defining ply orientations, analyzing stress distributions, and validating structural performance under flight loads. ACP enables rapid iteration of laminate designs to meet weight and strength requirements.
72
40% weight reduction in structural components
Automotive Body Panel Manufacturing
Automotive manufacturers simulate composite body panels and bumper systems to predict impact resistance and durability. ACP ensures designs meet safety standards while minimizing material costs through optimized fiber orientation.
58
Improved impact energy absorption capability
Wind Turbine Blade Optimization
Engineers analyze large composite wind turbine blades subject to fatigue loads and environmental conditions. ACP models complex blade geometries with multiple material systems to predict service life and failure modes.
45
Extended blade service life prediction accuracy
Marine Composite Hull Design
Marine engineers design and validate composite hull structures for naval vessels and commercial ships. ACP provides analysis of hydrodynamic loads, vibration response, and environmental degradation effects on composite materials.
53
Reduced structural inspection and maintenance costs

Integrations

Seamlessly connect with your tech ecosystem

A

ANSYS Mechanical

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Direct integration for finite element analysis and structural simulation of composite designs

A

ANSYS DesignModeler

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Parametric geometry creation and modification for composite structural components

C

CATIA

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CAD data import and geometry transfer for composite part modeling

S

SOLIDWORKS

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Direct file import for composite structure design integration

A

ANSYS Workbench

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Unified simulation environment for multi-physics composite analysis

N

Nastran

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Solver integration for alternative FEA execution and correlation studies

A

Abaqus

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Model export and integration with alternative analysis platforms

Implementation with AiDOOS

Outcome-based delivery with expert support

Outcome-Based

Pay for results, not hours

Milestone-Driven

Clear deliverables at each phase

Expert Network

Access to certified specialists

Implementation Timeline

1
Discover
Requirements & assessment
2
Integrate
Setup & data migration
3
Validate
Testing & security audit
4
Rollout
Deployment & training
5
Optimize
Performance tuning

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Alternatives & Comparisons

Find the right fit for your needs

Capability ANSYS Composite PrepPost ANSYS Semiconductor… Cadence Virtuoso Autodesk Moldflow
Customization Excellent Excellent Excellent Good
Ease of Use Good Good Good Good
Enterprise Features Excellent Excellent Excellent Excellent
Pricing Fair Fair Fair Fair
Integration Ecosystem Excellent Excellent Excellent Excellent
Mobile Experience Fair Poor Poor Fair
AI & Analytics Good Good Good Good
Quick Setup Good Fair Fair Good

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Frequently Asked Questions

What composite material systems does ANSYS ACP support?
ACP supports carbon fiber, glass fiber, aramid, and natural fiber reinforced polymers with both thermoset and thermoplastic matrix systems. Material properties can be customized and managed in centralized databases accessible through AiDOOS deployment.
Can ACP analyze composite failure modes?
Yes, ACP includes progressive failure analysis, matrix cracking, fiber breakage, and delamination prediction. These capabilities enable engineers to understand composite performance under various loading conditions before manufacturing.
How does ACP integrate with our existing CAD software?
ACP imports geometry from CATIA, SOLIDWORKS, and other major CAD platforms. Through AiDOOS, we manage the integration infrastructure and ensure seamless data transfer between design and analysis systems.
What is the typical learning curve for ACP users?
Engineers with FEA experience typically achieve proficiency within 2-3 weeks. AiDOOS provides access to comprehensive training resources, documentation, and technical support to accelerate team adoption.
Can ACP handle large-scale composite assemblies?
Yes, ACP efficiently processes complex multi-component assemblies with thousands of plies. Performance scales based on computational resources, which AiDOOS can dynamically allocate for optimal efficiency.
Does ACP support manufacturing process simulation?
ACP focuses on structural performance analysis. Manufacturing process simulation is covered by complementary ANSYS tools, creating a comprehensive composite design-to-manufacturing workflow through integrated AiDOOS solutions.